Product Description
Product Description
Manufacturing Capablities
Types of Injection Molding Used for Medical Prototypes
Injection molding comes in many forms and each type is utilized based on the desired application for the medical device. Hochuen provides all these injection molding processes based on what application would be ideal for the medical device.
Hochuen has experience injection molding with the following materials: Medical grade PC, PMMA, COC, COP, PS, PP, TPE/TPU, LSR, ABS, etc. Each project however has different requirements and we will work with you to determine what works best for your project.
Injection Molding Type:
Ordinary Injection Molding
Double Color Injection Molding
Over Molding
Insert Molding
LSR
Our competence:
Hochuen Medical has a large machine shop equipped with high-speed and high-precision CNC machines to make injection molds and fixtures in house. Our turn-around time of prototype molds is 1~2 weeks and production molds is 4-6 weeks depending on the design complexity.
Injection Molding Applications for Medical Device
Injection-molded parts for medical devices can be used in many different applications, including:
Point-of-care Testing IVD devices
Microfludic Cartridge Devices
Off-Shelf Disposables( Vials, Transfer Pipettes, etc.)
Medical Wearables
Testing Kits
| Injection Molding Type | Description | Description Product precision |
| Ordinary injection molding | All electric injection molding machine,and some high speed machine | Normal: 0.01~0.03mm High Speed: 0.003~0.005mm |
| Double-color injection molding | Finished part injected by 1 time, including hard and soft material |
0.02~0.05mm |
| Over molding | First hard or soft material and then soft or hard one, twice shots |
0.02~0.05mm |
| Insert molding | Hardware inserting | 0.02~0.05mm |
| LSR | Liquid silicone rubber injection molding | 0.05~0.1mm |
Injection Molding Workshop
| Company Name | Hochuen Medical Technology Co., Ltd. |
| Business Type | Manufacturer/OEM Factory |
| Manufacture Capabilities | Injection molding, microfluidic devices, adhesive, die cutting, lamination, LSR, bonding (including laser welding, ultrasonic welding, heat staking, etc.), dry reagent handling, reagent blister packing, wet lab process, PCR QC test, CNC precision machining, laser machining, rapid prototyping, label printing, softgood manufacturing, sterilization/packaging,etc. |
| Plastic Materials | ABS, PC, PP, PS, POM, PMMA, PE, PA, HIPS, TPU, PE, BOPP, EPDM, Liquid Silicone Rubber (LSR), etc. |
| Mould Precision | +/-0.01mm |
| Mould Life | 500,000 Times Shots |
| Mould Cavity | Single cavity or multi cavity |
| Runner System | Hot runner and cold runner |
| CNC/Injection Molding Machines | We have Makino, Fanuc, Sodick, CHINAMFG injection molding machines from 50 tons to 450 tons for prototyping and large volume production. |
| Advanced Testing Equipment | Prismo 3D equipment for inspection, 2D testers and other |
| Colors Available | Black, white, clear, red, blue, or according to customer’s requirements. |
| File Format | Solidworks, DWG, PDF, AI, STP/STEP, etc. |
| Quality Management | ISO9001, ISO14001, ISO13485(ALL THE MEDICAL PRODUCTS MEET F.D.A STHangZhouRDS), ISO45001 |
| Other services offered | Printing, die cutting, CNC machining, assemblying and packaging, etc. |
| Payment Method | T/T or online transactions(by trade assurance) for option |
| Products Applications | Medical instrument parts and medical disposables, consumer electronics, sports, beauty and personal care products, baby’s products, biosensors for DNA analysis or chemical research, Medical foams/tapes or thermal insulation pad for other biometrics,small parts for automobile, aviation and aerospace equipments, etc. |
| Prototyping | Drawings and quantities will be needed for a detailed quotation. Free Sample will be offered for approval after PO for molding is confirmed. |
1.Work with world-class customers and suppliers;
2.Rapid ramp up capability to mass production;
3.Superior quality and cost benefits;
4.Superior engineering development service;
5.Stringent IP protection for clients;
6.Comprehensive in-house manufacturing and engineering capabilities;
7.Fast response and rapid turn-around;
8.Hochuen has been producing detection cartridges for a dozen of
clients during pandemic.
Company Profile
• Specialized in microfluidics, die cutting, laser cutting, screen printing, LSR, plastic
injection molding, bonding (laser & ultrasonic welding), blister packing, dry reagent
handling, assembly, soft goods/wearable manufacturing, and packaging;
• Class 10-100K clean rooms and GMP facilities;
• Offices in Los Angeles (USA) and Singapore;
• Manufacturing sites in Malaysia and China.
Certifications
Our Global Business Partners
FAQ
1.How do you cut the parts?
We have laser cutting, die cutting, CNC machining and stamping.
2.What Certificate do you have?
We have certified with ISO 14001, ISO 45001, ISO 13485, and FDA registered.
3.What kind of injection molding you do?
Normally we have ordinary injection molding, double color injection molding, LSR, overmolding, insert molding, etc.
4.What tons of injection molding machine do you have?
From 50 tons to 450 tons, we mainly focus on consumable medical device, LSR (liquid silicone rubber) also available, and we do mold in house.
5.How do you assemble the parts?
Typically we have PSA bonding, laser welding, ultrosonic welding, diffusion bonding, etc.
6.Are you available only prototyping or from prototyping to manufacturing?
We are an OEM manufacturer, and provide 1 stop service from prototyping to mass production.
All of our products are customized.
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| Warranty: | Customized |
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| Shaping Mode: | Injection Mould |
| Surface Finish Process: | Diffusion Bonding |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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editor by CX 2023-12-18